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The Aviator Gear blog is a resource for military units, first responders, and organizations looking to make informed decisions about custom apparel and gear. Here you’ll find practical guidance on design, materials, printing methods, and ordering processes, along with insights into what goes into creating durable, mission-ready shirts and gear. Our goal is to provide clear, experience-based information that helps teams plan, design, and order with confidence.
July 31, 2025
Embroidered vs. PVC patches explained. Compare durability, cost, design detail, and use cases to choose the right custom patch for squadrons, morale gear, and military units. (read more)
July 10, 2025
Learn how Aviator Gear takes custom shirt orders from concept to final print, including design, pricing factors, approvals, and production methods. (read more)
June 15, 2025
Aviator Gear specializes in high-quality custom patches built for aviation professionals, military units, and operational teams that demand durability, accuracy, and consistency. (read more)
June 3, 2025
Discover what makes a high-quality squadron shirt, from original artwork and clear layout to print-ready design and the right garment choices. (read more)
May 17, 2025
Learn how custom squadron patches are made from the first concept and artwork to sampling, production, and final stitching. Explore the full process behind creating high-quality patches for aviation units. (read more)
April 27, 2025
Featured on "Moving America Forward" with William Shatner. Check out some of our company videos and learn what makes us unique. (read more)
April 15, 2025
Check out the new Airman Battle Uniform and Flight Duty Uniform guidelines. (read more)
March 24, 2025
Official military patches must adhere to strict guidelines set by TIOH - and for USAF patches, the AFHRA. These guidelines apply to official squadron, group, and wing emblems. (read more)
March 3, 2025
A couple of tips that will help you unpack, assemble, and care for your custom model. (read more)
February 10, 2025
The history of the Challenge Coin dates to WWI, first used by a U.S. Army Air Service unit. Now popular across organizations, many are prized collectibles. (read more)
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