Reorder gear by searching for your Squadron.
The Aviator Gear blog is a resource for military units, first responders, and organizations looking to make informed decisions about custom apparel and gear. Here you’ll find practical guidance on design, materials, printing methods, and ordering processes, along with insights into what goes into creating durable, mission-ready shirts and gear. Our goal is to provide clear, experience-based information that helps teams plan, design, and order with confidence.
January 2, 2026
Custom deployment cruise plaques handcrafted from solid mahogany. Design fully custom military squadron plaques featuring aircraft, insignia, and deployment member names. (read more)
January 20, 2026
Learn official USAF OCP patch standards including approved PMS colors, size requirements, scroll curvature rules, and embroidery compliance guidelines for Air Force flight suits. (read more)
December 23, 2025
Learn the difference between screen printed and dye sublimated lanyards. Compare cost, durability, design flexibility, and choose the right custom lanyard. (read more)
November 28, 2025
Learn the difference between made to order and in stock patches. Compare lead times, costs, customization options, and shipping speed to choose the right military or aviation patch solution. (read more)
November 15, 2025
Custom aircraft models can replicate nearly any airplane with precise detail, from paint schemes and markings to scale, loadouts, and custom modifications. (read more)
October 25, 2025
Learn the difference between miniature and regular airplane models, including size, detail, customization options, and which custom wooden aircraft model is right for you. (read more)
October 9, 2025
Learn what you need to order a custom airplane model, including aircraft details, reference photos, paint schemes, scale options, and personalization tips. (read more)
September 19, 2025
What makes a good NWU Type III patch design? Learn key sizing, layout, text, and embroidery guidelines for creating clean, professional custom Navy uniform patches. (read more)
August 29, 2025
Military challenge coins represent honor, service, and unity. Learn the history, meaning, traditions, and modern uses of military challenge coins across all branches. (read more)
August 12, 2025
Learn how to design custom lanyards that balance branding, comfort, durability, and safety. Explore materials, sizing, attachments, color choices, and breakaway features for everyday use. (read more)
Your shopping cart is currently empty. What a perfect time to check out our great selection of customizable products!
|
Subtotal:
|
$0.00
|
|
Savings:
|
|
|
Subtotal:
|
$0.00
|
