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The Aviator Gear blog is a resource for military units, first responders, and organizations looking to make informed decisions about custom apparel and gear. Here you’ll find practical guidance on design, materials, printing methods, and ordering processes, along with insights into what goes into creating durable, mission-ready shirts and gear. Our goal is to provide clear, experience-based information that helps teams plan, design, and order with confidence.
February 23, 2026
Learn what you need to order a custom airplane model, including aircraft details, reference photos, paint schemes, scale options, and personalization tips. (read more)
February 17, 2026
What makes a good NWU Type III patch design? Learn key sizing, layout, text, and embroidery guidelines for creating clean, professional custom Navy uniform patches. (read more)
February 12, 2026
Military challenge coins represent honor, service, and unity. Learn the history, meaning, traditions, and modern uses of military challenge coins across all branches. (read more)
February 10, 2026
Learn how to design custom lanyards that balance branding, comfort, durability, and safety. Explore materials, sizing, attachments, color choices, and breakaway features for everyday use. (read more)
February 2, 2026
Embroidered vs. PVC patches explained. Compare durability, cost, design detail, and use cases to choose the right custom patch for squadrons, morale gear, and military units. (read more)
January 15, 2026
Learn how Aviator Gear takes custom shirt orders from concept to final print, including design, pricing factors, approvals, and production methods. (read more)
January 12, 2026
Aviator Gear specializes in high-quality custom patches built for aviation professionals, military units, and operational teams that demand durability, accuracy, and consistency. (read more)
January 9, 2026
Discover what makes a high-quality squadron shirt, from original artwork and clear layout to print-ready design and the right garment choices. (read more)
December 19, 2025
Learn how custom squadron patches are made from the first concept and artwork to sampling, production, and final stitching. Explore the full process behind creating high-quality patches for aviation units. (read more)
December 4, 2025
Featured on "Moving America Forward" with William Shatner. Check out some of our company videos and learn what makes us unique. (read more)
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