Lanyards Frequent Questions

Custom lanyards are commonly used to hold ID badges, flight line credentials, proximity access cards, and security passes. Many first responders and military units use our lanyards to keep identification visible while also representing unit pride. Your lanyards will include unit colors, emblems, aircraft, mission slogans, or unique artwork.

Yes. Your lanyard is fully customized with text, logos, aircraft silhouettes, or unit insignia. Most orders begin with a design concept or reference artwork. Once we receive your request, we will create a digital proof for you to review and approve the design before production begins.

Most custom ID badge lanyards are made from durable polyester. This material is strong, comfortable to wear, and ideal for screen printing detailed artwork or lettering. Polyester also resists fading and holds up well in high-demand environments, such as the flight line and production floors.

A typical custom lanyard measures about 18 inches from the back of the neck to the clasp. Standard widths range from 3/4 inch to 1 inch, depending on the style and design preference. Many organizations choose a 3/4 inch width because it balances comfort with good visibility for printed logos and text.

Yes. Your printed custom lanyard will feature branding, logos, squadron patches, aircraft tail art, unit mottos, and any other graphics. Logos can appear alone or combined with text, such as squadron names or mission statements.

Aviator Gear lanyards are always printed on both sides of the lanyard for maximum visibility. This ensures that the design remains visible regardless of how the lanyard hangs.

Your custom military or first responder lanyard can include several attachment options, depending on how it will be used. Popular choices include large J-hooks for holding multiple ID cards, lobster clips for key rings, and detachable buckles that allow credentials to be removed quickly. Some lanyards also include accessories such as bottle opener hooks.

Yes. Due to OSHA regulations, our custom lanyards will include a safety breakaway at the neck. This attachment allows the lanyard to release if it becomes caught or pulled, which meets safety guidelines for flight lines, secure facilities, and industrial environments.

Yes, our minimum order quantity is 100 lanyards for new designs, and a reorder of only 50 lanyards. Larger quantities will reduce the unit cost of each lanyard.

Production time can vary depending on the complexity of the design and the size of the order. In most cases, your lanyards are produced about four weeks after artwork approval.

Yes. Many orders can be split into multiple lanyard colors while keeping the same design. This is helpful for large squadrons, training groups, or organizations that want different colors for roles, departments, or teams.

Get started with our online request form or email your design ideas to hello@aviatorgear.com. Once we receive your request, we will get back to you within 24 hours to start the design process.

Custom squadron lanyards are popular because they combine function and identity. They keep essential credentials accessible while also displaying squadron pride and mission heritage. Many units order them for daily use, training classes, deployments, or as part of squadron merchandise.

Your one-time screen print setup charge is $25.00 per color (up to 4 colors) for each imprinted design.

We've got over 40 lanyard colors to choose from! You can check them out here.

We have hundreds of fonts available for printing and can use any font you choose from Microsoft Word.