Custom designed Squadron shirts


Proudly display your squadron insignia with our custom designed high quality screen printed shirts. Print up to 6 colors on 100% cotton, 50/50 poly, and dri-wick performance t-shirts.

Get a quote

Starting from $12.00

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Any Mix of Sizes, Colors & Styles

Mix and match any style within one order.
Minimum order quantity is just 72 shirts!

FREE ARTWORK & design

Create your own custom t-shirts with
our free design services.

MILITARY APPROVED

Our shirt are approved to wear with
Flight suits and OCP uniforms

See our coolest projects

12 RS Custom Shirts

12 RS Custom Shirts

3 OSS Custom Shirts

3 OSS Custom Shirts

53 AS Custom Shirts

53 AS Custom Shirts

314 FS CUSTOM SHIRTS

314 FS CUSTOM SHIRTS

26 WPS Custom Shirts

26 WPS Custom Shirts

30 RS Custom Shirts

30 RS Custom Shirts

2 OSS Custom Shirts

2 OSS Custom Shirts

12 RS Custom Shirts3 OSS Custom Shirts53 AS Custom Shirts314 FS CUSTOM SHIRTS26 WPS Custom Shirts30 RS Custom Shirts2 OSS Custom Shirts

Can't wait to get yours?

We don't need much to start! Our friendly staff will help you transform your shirt idea into reality and make sure you're 100% satisfied with your order.

Get a Quote

Why choose our custom shirts

Over 50 colors + 6 color prints

All styles are well over 50 colors to choose from. On each shirt you can print up to 6 colors ($20 setup charge per color).

What Is The Screen Charge?

Free design SERVICE

We design your shirts totally free. Simple patter or maybe something more obvious? No cost for that.

Mix & match your order

Your minimum order quantity of only 72 shirts can be any mix of any sizes and colors. Men's, ladies, long sleeve, and youth styles available.

  • Over 50 colors + 6 color prints

    All styles are well over 50 colors to choose from. On each shirt you can print up to 6 colors ($20 setup charge per color).

    What Is The Screen Charge?

  • Free design SERVICE

    We design your shirts totally free. Simple patter or maybe something more obvious? No cost for that.

  • Mix & match your order

    Your minimum order quantity of only 72 shirts can be any mix of any sizes and colors. Men's, ladies, long sleeve, and youth styles available.

Authentic
military colors

Authentic colors from the U.S miliatry forces, approved for wear with Flight Suit, ABU, and MultiCam OCP uniforms and compliant with military dress standards.

COYOTE BROWN
OLIVE DRAB GREEN
WOODLAND BROWN

Recommended Styles

Men, women & kids sizes available

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Min. order quantity is just 72 shirts!

fantastic!

Fantastic customer service coupled with excellent product quality. I will be ordering from Aviator Gear again in the near future. Keep up the great work!

~ Austin.

How we design your custom shirts

step by step

Contact us
We don't need much, really! Send us a rough sketch or idea and we'll take it from there
Start now!
Free design PROCESS
We will prepare designs for your Shirts and make adjustments until you're 100% satisfied.
2-3 Days
ORDER DETAILS
Once you approve the project, we will collect your order details (like shirt quantity, sizes, types)
1-2 Days
production & shipping
Your shirts go into production. Production takes 2-3 weeks, and shipping another 3-5 days.
3 weeks

Any Apparel you want

Our custom squadron T-shirts, polo shirts & longsleeves are great for deployments, reunions, and golf tour-naments. Hoodies and sweatshirts also available! We have dozens of garment options from 100% cotton, to performance dri-wick materials. We will take care of your artwork with our free design services. Let's get started!

CREATE YOUR CUSTOM SHIRTS

We don't need much to start! Our friendly staff will help you transform your shirt idea into reality and make sure you're 100% satisfied with your order.

GET STARTED

100% satisfaction guaranteed

Frequent Questions

Our primary apparel products are t-shirts, however we can screen print on other types of garments; such as collared polo shirt and sweatshirts. We are also able to provide specialty branded such as Nike, American Apparel or Fila.

Email us at info@aviatorgear.com and we will send you a spec sheet that details the sizing and color options for our blank garments.

We have a minimum order quantity of 72 shirts with quantity discounts available at different tiers.

We have a 5 color maximum per design for traditional screen printing ($20 setup charge per color).

When printing vibrant colors on black or dark garments it is often necessary to print a white under base first. This is because the dark shirts will show through the color of the inks, as compared to white or light color garments. A white under base is nothing more than a white spot color print in the shape of the artwork for which the color is intended. It is printed first to provide a base for the colored ink.

Good question. Your design will look normal on an adult size shirt, but the imprint area will look larger on a youth sized garment. Our experience is that kids love the large designs anyway!

The primary price drivers are the number of imprint locations and the number of colors of each imprinted design. More colors increase the labor and ink cost to print your shirt.

One idea is to have us reduce your squadron emblem to a 1-color design for the front left chest and then we can create a unique full-color image for the back of the shirt. Or go with your color patch on the front with a custom 1 or 2 color design on the back.

We will accept a 50% down payment for order of more than 144 shirts with the balance due upon receipt.

GET A FREE QUOTE

Send us your message and any details you have. We will contact you soon with further steps.