Reorder gear by searching for your Squadron.
Boost the morale of your squadron with our custom zap stickers and decals. Your stickers are printed in full-color with no setup charge!
From $0.35 to $1 each
high quality vinyl
no white border
or describe ideas
we make your design production ready
wherever you go
Every step of the way was handled with true professionalism. The product quality is outstanding, well worth the value! I intend to be a return customer. Highly recommend!
Correct and timely! Great staff that works with each customer to get exactly what you need. They go above and beyond to help out and make sure everything is perfect and on time. Thanks, Aviator Gear!
I was kept in the loop the whole process, from design to sample patch to production. Product came out great, delivered well before expected ship date. Would order from these guys again.
need more information?
view spec sheetSky's the limit when it comes to the shape of your squadron's zap stickers. You imagine it, we make it happen.
Your squadron stickers are die-cut to any custom shape and will peel away without any white border left around the edge of the design.
Your custom stickers will be printed in full color and photo quality, with high resolution CMYK commercial printing!
Treated with special UV resistant coating to not fade in the sun, even when proudly displayed outdoors.
need more information?
view spec sheet
Our single zap stickers can be up to 4" tall or wide (whichever is larger). Each of your zaps is die cut to the exact shape of your patch or design.
CUSTOM SINGLE ZAP STICKERS
Our zap collage sheets are 5" x 8" and can be customized with any number of different designs, quantities and sizes. As long as it fits, we can print it!
CUSTOM STICKER COLLAGE SHEETS
Select your sticker type below and send us over your design ideas. We'll get back to you within 24 hours to discuss your project and custom design.
We'll create a mockup of your zap stickers and send to you for approval. The first draft of your design will take us 2-3 days.
Once you're thrilled with your stickers design, we'll start production.
Your custom zap stickers are shipped to you anywhere in the world.
One of the biggest advantages of our zap stickers is that every design is custom die cut to the exact shape of your artwork at no additional cost. Whether your design is circular, angular, or highly detailed, your stickers are cut precisely to match—no excess vinyl, no generic borders. The result is a clean, professional finish that looks sharp on any surface.
To keep pricing simple and turnaround fast, we offer two standard options:
Zap collage sheets allow squadrons to include multiple designs, sizes, and quantities on a single 5" × 8" sheet. As long as your artwork fits the layout, we can print it with no setup charges. This option is ideal for aircraft crews or units that want to distribute a variety of designs while keeping costs efficient.
Our standard material is opaque white premium vinyl, die cut to your design. For specialized applications, we also offer clear vinyl options, with adhesive applied to either the front or back depending on your needs. These are commonly requested for specific display or mounting requirements.
Yes. All of our aviation stickers are printed in full-color, photo-quality resolution at no extra cost. This makes them perfect for detailed artwork, gradients, and photographic images, while maintaining consistent color accuracy and sharpness.
The minimum order is 250 single zaps or 250 collage sheets. This quantity allows us to maintain consistent quality, efficient production, and competitive pricing for squadron-level orders.
Yes. We offer volume-based pricing for both single zaps and collage sheets. Bulk discounts make our custom zap stickers a cost-effective solution for squadrons ordering in larger quantities.
Vector files such as .AI or .EPS are preferred for the sharpest results. High-resolution JPG or PNG files (300 dpi) also print well. If you’re unsure, don’t worry—we can work with most common file types and make adjustments as needed.
Zap stickers apply easily using a peel-and-stick process on clean, smooth, non-porous surfaces. To keep them looking their best, simply wipe them with a damp cloth and avoid petroleum-based cleaners.
Not sure about the details?
Or looking for something extra customized?
Just drop us a line and we'll get back to you within 24 hours.
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