Custom Patches Designed for the Military and First Responders

Aviator Gear specializes in high-quality custom patches for military units, police, fire, EMS, and aerospace corporations that demand quality and durability. From squadron insignia to mission-specific designs, our patch production process is streamlined to meet the expectations of professionals where details matter.

We work closely with our customers to produce custom patches that reflect unit identity, heritage, and pride. Whether you are ordering for an active-duty squadron, a veteran organization, or a specialized tactical team, our custom patches are designed for long-term wear and real-world use.

We work closely with customers to produce military patches that reflect unit identity, heritage, and pride. Whether you are ordering for an active-duty squadron, a veteran organization, or a specialized tactical team, our custom patch solutions are designed for long-term wear and real-world use.

Custom Military Patches for Units and Squadrons

Our team has extensive experience creating custom military patches for all branches of service. Each design is created from scratch, ensuring accurate colors, the correct shape, and consistent sizing across every order.

We support both small-run and bulk custom patches for squadrons, making it easy to scale orders for deployments, training cycles, and regualr reorders. Whether you need a unique design or multiple variations, Aviator Gear maintains consistency across every patch we produce.

We support both small-run and bulk custom patches for squadrons, making it easy to scale orders for deployments, training cycles, ceremonies, or reorders. Whether you need a single design or multiple variations, Aviator Gear maintains consistency across every patch we produce.

Design Your Own Embroidered Patch With Confidence

For customers who want a classic, traditional look, Aviator Gear offers the ability to design your own embroidered patch using a wide range of thread colors, borders, and backing options. Embroidered patches remain a popular choice for aviation units due to their tight stitching and durability.

Our embroidered patches are produced to capture the small details in intricate designs, including text, insignia, aircraft silhouettes, and squadron emblems. Each patch is reviewed for stitch density and edge quality to ensure it holds up to repeated wear on uniforms and tactical gear.

Our embroidered patches are produced to maintain clarity even in intricate designs, including text, wings, aircraft silhouettes, and squadron emblems. Each patch is reviewed for stitch density and edge quality to ensure it holds up to repeated wear on uniforms and gear.

Durable PVC Patches for Tactical and High-Use Applications

For teams that require enhanced durability, Aviator Gear produces PVC patches designed to withstand demanding conditions. These flexible, weather-resistant patches are ideal for environments where moisture, abrasion, or heavy use is common.

We frequently create custom PVC patches for tactical teams and miilitary deployments that need a patch capable of maintaining its appearance over time. PVC patches allow for bold colors and 3-dimensional details while delivering long-term performance.

Velcro Patches Built for Flexibility and Daily Use

Many customers prefer Velcro patches for their flexibility and ease of use. Hook backing allows patches to be swapped quickly across uniforms, flight suits, and tactical gear.

Velcro-backed patches are commonly paired with both embroidered and PVC designs, giving units the freedom to update or rotate insignia as needed while maintaining a consistent professional look.

Velcro-backed patches are commonly paired with both embroidered and PVC designs, giving units the freedom to update or rotate insignia as needed while maintaining a consistent professional look.

Affordable Custom Morale Patches

Aviator Gear also produces cost-effective morale patches for units to showcase their identity, camaraderie, and heritage. These patches are often used for team-building, special events, or informal wear while still meeting quality standards expected by professional organizations.

Despite their lighter tone, morale patches are crafted with the same attention to detail, durability, and consistency as our standard military and aviation patches.

Despite their lighter tone, morale patches are crafted with the same attention to detail, durability, and consistency as our standard military and aviation patches.

Reliable Custom Patch Production From Start to Finish

From initial concept to final delivery, Aviator Gear provides a streamlined and dependable process for ordering custom patches. Whether you are placing a small order or coordinating bulk custom patches for squadrons, our team focuses on clear communication, accurate execution, and reliable timelines.

Every order is handled with the understanding that custom patches represent more than a logo. They represent identity, service, and pride.

Every order is handled with the understanding that custom patches represent more than a logo. They represent your identity, service, and pride.