Reorder gear by searching for your Squadron.
The Aviator Gear blog is a resource for military units, first responders, and organizations looking to make informed decisions about custom apparel and gear. Here you’ll find practical guidance on design, materials, printing methods, and ordering processes, along with insights into what goes into creating durable, mission-ready shirts and gear. Our goal is to provide clear, experience-based information that helps teams plan, design, and order with confidence.
April 24, 2026
Learn about the Critical Care Air Transport Team (CCATT) and how Aviator Gear creates custom military patches, squadron gear, and apparel to honor these elite teams. (read more)
April 17, 2026
Learn how to safely unpack a custom wooden aircraft model with step-by-step instructions. Protect your aviation model and keep it in perfect display condition. (read more)
April 10, 2026
USAF T-Shirt Guidelines Explained: What Airmen Can (and Can't) Wear (read more)
March 19, 2026
Small-Quantity Custom Military Patches: Order High-Quality Embroidered Patches Without Bulk Minimums (read more)
March 30, 2026
Custom deployment cruise plaques handcrafted from solid mahogany. Design fully custom military squadron plaques featuring aircraft, insignia, and deployment member names. (read more)
March 28, 2026
Learn official USAF OCP patch standards including approved PMS colors, size requirements, scroll curvature rules, and embroidery compliance guidelines for Air Force flight suits. (read more)
March 12, 2026
Learn the difference between screen printed and dye sublimated lanyards. Compare cost, durability, design flexibility, and choose the right custom lanyard. (read more)
March 10, 2026
Learn the difference between made to order and in stock patches. Compare lead times, costs, customization options, and shipping speed to choose the right military or aviation patch solution. (read more)
March 6, 2026
Custom aircraft models can replicate nearly any airplane with precise detail, from paint schemes and markings to scale, loadouts, and custom modifications. (read more)
March 3, 2026
Learn the difference between miniature and regular airplane models, including size, detail, customization options, and which custom wooden aircraft model is right for you. (read more)
Your shopping cart is currently empty. What a perfect time to check out our great selection of customizable products!
|
Subtotal:
|
$0.00
|
|
Savings:
|
|
|
Subtotal:
|
$0.00
|
