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The Aviator Gear blog is a resource for military units, first responders, and organizations looking to make informed decisions about custom apparel and gear. Here you’ll find practical guidance on design, materials, printing methods, and ordering processes, along with insights into what goes into creating durable, mission-ready shirts and gear. Our goal is to provide clear, experience-based information that helps teams plan, design, and order with confidence.
March 12, 2026
Learn the difference between screen printed and dye sublimated lanyards. Compare cost, durability, design flexibility, and choose the right custom lanyard. (read more)
March 10, 2026
Learn the difference between made to order and in stock patches. Compare lead times, costs, customization options, and shipping speed to choose the right military or aviation patch solution. (read more)
March 6, 2026
Custom aircraft models can replicate nearly any airplane with precise detail, from paint schemes and markings to scale, loadouts, and custom modifications. (read more)
March 3, 2026
Learn the difference between miniature and regular airplane models, including size, detail, customization options, and which custom wooden aircraft model is right for you. (read more)
February 23, 2026
Learn what you need to order a custom airplane model, including aircraft details, reference photos, paint schemes, scale options, and personalization tips. (read more)
February 17, 2026
What makes a good NWU Type III patch design? Learn key sizing, layout, text, and embroidery guidelines for creating clean, professional custom Navy uniform patches. (read more)
February 12, 2026
Military challenge coins represent honor, service, and unity. Learn the history, meaning, traditions, and modern uses of military challenge coins across all branches. (read more)
February 10, 2026
Learn how to design custom lanyards that balance branding, comfort, durability, and safety. Explore materials, sizing, attachments, color choices, and breakaway features for everyday use. (read more)
February 2, 2026
Embroidered vs. PVC patches explained. Compare durability, cost, design detail, and use cases to choose the right custom patch for squadrons, morale gear, and military units. (read more)
January 15, 2026
Learn how Aviator Gear takes custom shirt orders from concept to final print, including design, pricing factors, approvals, and production methods. (read more)
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