Reorder gear by searching for your Squadron.
Mix and match any style within one order.
Minimum order quantity is just 72 shirts!
Create your own custom t-shirts with
our free design services.
Our shirt are authorized for wear with
flight suits, NWU Type III, and OCP uniforms
Fantastic customer service coupled with excellent product quality. I will be ordering from Aviator Gear again in the near future. Keep up the great work!
Sahara and the whole team at Aviator Gear have always made the entire designing and ordering process so easy! Communication through every step was exceptional and we were very happy with the final product provided.
Sahara and the entire Aviator Gear team made the ordering process stressless and seamless. They were fast with the designs, even faster with the product, prompt with all communications, and my team couldn't be happier with the shirts.
We don't need much to start! Our friendly staff will help you transform your shirt idea into reality and make sure you're 100% satisfied with your order.
Get a Quote
All styles are well over 50 colors to choose from. On each shirt you can print up to 6 colors ($25 setup charge per color).
What Is The Screen Charge?
All styles are well over 50 colors to choose from. On each shirt you can print up to 6 colors ($20 setup charge per color).
What Is The Screen Charge?
We will design your shirt free of charge as a sample pattern or maybe something really cool and unique. We want to hear your ideas!
Your minimum order quantity of only 72 shirts can be any mix of any sizes and colors. Men's, ladies, long sleeve, and youth styles available.
Authorized colors for the U.S military forces and approved for wear with your flight suit, OCP, and NWU Type III uniforms. Our shirt colors are compliant with military dress standards.
Men, women & kids sizes available
Your minimum order quantity is just 72 shirts!
step by step
Our custom squadron t-shirts, polo shirts & long sleeves are great for deployments, reunions, and golf tour-naments. Hoodies and sweatshirts also available! We have dozens of garment options from 100% cotton, to performance dri-wick materials. We will take care of your artwork with our free design services. Let's get started!
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We don't need much to start! Our friendly staff will help you transform your shirt idea into reality and make sure you're 100% satisfied with your order.
GET STARTED100% satisfaction guaranteed
Take a look at other examples of our squadron gear or meaningful gifts for aviation lovers.
Artwork can be submitted or a concept can be shared. A custom mockup is created, with revisions made as needed before production.
Yes. Existing artwork, patches, coins, or ideas can be used. Designs can also be recreated or adjusted to be print-ready.
Designs are matched as closely as possible, but adjustments are often required for screen printing.
Gradients, shadows, and fine details may be simplified to ensure clean, consistent, and durable results.
Standard options include:
Material is selected based on comfort, durability, and intended use.
Yes. Coyote Brown (Tan 499 equivalent) is available and commonly used to match OCP uniforms and gear.
Designs can align with unit or morale wear guidelines, but approval varies by command. It’s recommended to confirm with leadership if needed.
Yes. The standard minimum is 48 pcs per design.
Screen printing requires setup for each design, which keeps production efficient and pricing cost-effective.
Pricing is based on:
Higher quantities reduce the cost per shirt.
The setup charge covers preparing your design for screen printing, including converting artwork into print-ready format and creating production screens.
Production takes approximately 4 weeks after proof approval.
This does not include design, revisions, or approval time, which can vary by project.
Shipping time:
Shipping depends on order size and product type.
Final shipping is calculated in the quote.
Single printed samples are not available for screen printed orders.
However, a blank sample garment (without print) can be provided to review material, fit, and color. Mockups are used to confirm the design before production.
Send us your message and any details you have. We will contact you soon with further steps.
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