An Exact Replica of Your Aircraft Hand-carved To Preserve Your Memories
YOUR AIRCRAFT, YOUR STORY
Every custom airplane model we create is based on the real aircraft you or your loved one flew. From tail numbers and paint schemes to unique markings, we capture the details that make your aircraft special.
OUR CRAFTSMANSHIP
Our skilled artisans hand-carve each wooden airplane model from solid mahogany and bring it to life with precision-applied paint, markings, and decals. The result is an authentic aircraft replica built to last.
A SYMBOL OF PRIDE
Each model is a scaled exact copy of your aircraft capturing the history and significance. Your custom aircraft model will display for generations to celebrate aviation heritage, service, and personal achievement.
Custom Model of the plane you or your Loved One flew
Any Type of Aircraft
What kind of plane can we make? Really...any plane? Yes, and we will make yours, too.
From military and commercial airplanes, to civilian or even historical planes, helicopters, and more, no matter how unique or rare.
Our expert craftsmen will run through every external configuration, weapon, sensor, or targeting pod with a fine tooth comb until the model is a perfect replication of your plane.
Our regular size models are 16" - 17" in length or wingspan, depending on the type of airplane. Our miniature models are always 8" in length, but without any external ordnance.
Any Painted Marking, Numbers, and Identification
Yes, we mean customized. Any livery or markings unique to your exact airplane, including country and unit insignia and even nose art.
We know and follow the heraldry guidelines to make the decals, markings, and lettering 100% accurate. All our models are hand-painted, so we can recreate the most complex and craziest painting schemes for you.
Personalized Stand with Logo
Our personalized stand will allow your aircraft to soar above your desk. It serves as a reminder of great times away from the ground with some of your best friends. Not to mention, it's a pretty awesome addition to your office.
Choose a custom stand shape or upgrade to a wall mount to make your plane fly in style!
Just wanted to give a huge shoutout to Aviator Gear for bringing my grandfather's KC-135 back to life. This is such an amazing company from the customer service all the way to their extraordinary care and meticulous attention to detail! Our family is thrilled! Thank you again for your hard work for our military veteran heroes!
~ Bradley M.
CH-3E like real
I wanted a model customized to match the helicopters from my unit. They took all my old how-it-works-figures and matched up the markings, door art, and other items perfectly. When I received the model it was packaged perfectly and nothing damaged. It was an exciting experience to open the box and see what an awesome job they did.
~ Tom C.
Awesome B-45
The B-45 model you made for me was perfect in every way, including markings and the fuel vent probe next to the tail skid, which I had forgotten about. You may remember that I made the last flight of the B-45 when I delivered 48-017 to the SAC Museum at Offitt AFB, in Omaha, Neb., on June 14, 1972.
~ George G.
Excellent job
I received my Corsair on Friday and it exceeded my expectations. It was well packed and arrived undamaged, was easy to unpack and assemble. The detail was excellent as was the fit and finish. Now I just need to find a place to display it!
~ John B.
100% Accurate
Many thanks for the pro-active and professional customer service. They were spot-on with ensuring my 3 models were 100% accurate. All 3 arrived in perfect condition and they look fantastic! Will surely recommend Aviator Gear to my friends and co-workers.
How your aircraft model is created from start to finish
1. Design Takeoff
Once you place your custom aircraft model order, within 24 hours, a dedicated designer will contact you to guide you through the customization process.
During this stage, we collect all critical details needed to replicate your aircraft accurately, including:
Aircraft type and configuration
Livery, paint scheme, and markings
Tail numbers, logos, and insignia
Special modifications or historical details
This initial consultation ensures no detail is missed and sets the foundation for a truly personalized aviation model.
2. Confirm the Route
Artwork review and approval
Within 1 to 2 business days, you will receive a detailed order form and visual mockups created specifically for your aircraft. These mockups are used by our artisans during production and are a critical step in maintaining accuracy.
You will have the opportunity to:
Review all specifications and artwork
Request changes or refinements
Upload additional reference photos or documentation
Production does not begin until you approve every detail, ensuring your custom airplane replica matches your expectations before carving starts.
3. Handcrafted Production
Precision carving, painting, and detailing
Once approved, your custom aircraft model enters production. Each model is hand-carved and molded from solid mahogany wood, providing durability, balance, and a premium finish.
Our production process includes:
Precision carving and shaping
Putty priming to refine contours and proportions
Hand painting and airbrushing for accurate color matching
Stencils and in-house decals to replicate markings and insignia
This stage typically takes up to 10 weeks, with rush production options available for select models. Every step is completed by skilled artisans with aviation-specific experience.
4. Quality Check and Final Approval
Accuracy verification and finishing
Once production is complete, your model goes through a thorough quality inspection. We then email high-resolution photos of the finished aircraft model for your final approval.
This review allows you to confirm:
Color accuracy
Placement of markings and details
Overall proportions and finish
After approval, a final protective lacquer coat is applied to preserve the model’s appearance and protect it for long-term display.
5. Secure Shipping
Careful packaging and delivery
After the lacquer has fully cured, your custom airplane model is carefully packaged in a container designed specifically for your aircraft type. This protects the model from movement, impact, and environmental exposure during transit.
Shipping timelines include:
Standard shipping: approximately 14 days
Expedited shipping: 3 to 5 days, depending on location
Standard orders ship weekly to our U.S. distribution center, while rush orders ship directly from the factory to reduce transit time.
From a block of solid wood to the perfect replica of your plane
How your aircraft model is created from start to finish
How It's Made – Aviator Gear Custom Airplane Models
Did you know... ?
Creating a custom airplane model takes over 60 hours of skilled craftsmanship, from precision carving and molding to hand painting and final detailing. The carving process alone can take nearly 14 days, ensuring every contour, marking, and proportion matches the original aircraft.
Our artisans hand-carve and hand-paint each custom aircraft model from scratch, allowing us to achieve exceptional accuracy from nose to tail. This meticulous process is what transforms raw materials into a museum-quality aircraft replica built to honor your aviation story.
Choose your
flight route
I'll customize the model myself
Yours in 3 months
Ready to create your aircraft replica? Collect the details
and pictures you have and upload them during checkout.
Don’t worry, we don’t need much to get started.
Perfect for:
Aviators
Maintainers
Aficionados
I'll let the recipient customize it
Yours in 24 hours
Not sure about the details or on a tight schedule? Grab
a gift certificate and let the happy recipient customize
their model exactly how they want it to look.
Perfect for:
Family
Friends
Coworkers
Unmatched Aircraft Details
Every custom airplane model is meticulously crafted to capture the exact lines, proportions, and markings of your aircraft. From nose to tail, each detail is carefully recreated to ensure your custom aircraft replica is a true one-of-a-kind piece that reflects the precision of aviation itself.
Expert Hand Carving
Our custom aircraft models are hand-carved from solid red lauan mahogany, a durable hardwood chosen for its strength and stability. Each model is shaped by skilled artisans who specialize in aviation replicas, ensuring structural integrity and refined craftsmanship in every build.
Long-Lasting Display Quality
We use high-grade, automotive-quality paints to produce vibrant, fade-resistant finishes. This ensures your custom airplane model maintains its color accuracy and visual impact for years, making it a lasting heirloom worthy of display across generations.
100% Lifetime Warranty
Every custom aircraft model includes a lifetime warranty covering cracking and fading. If your model ever shows these defects, we will repair, replace, or refund it. Our commitment to quality ensures your investment is protected for life.
Secure Home Delivery
Your custom airplane model is shipped in a reinforced, custom-fit container designed specifically for your aircraft type. This secure packaging protects the model during transit and can be reused for future moves or storage.
Worldwide Shipping Available
We offer reliable worldwide shipping for custom airplane models, ensuring your aircraft replica arrives safely no matter where you are located or stationed. From domestic deliveries to international destinations, your model is shipped with care and precision.
We Live and Work By Our Values
Aviator Gear is a US-based company, owned & operated by a former Air Force fighter pilot. Our model designers are aviation experts and truly the best craftsmen in the world.
Over 2,000 made to order custom models are created in our factory each year to bring life to the memories of good times. We are your online wingman, and you can trust us make it right the first time!
Years of Experience
Our Dedicated Factory
Military Background
60 artisans employed
Officially Licensed by
We're Serving Generations of Aviators and Maintainers
Ready to create your aircraft replica? Collect the details
and pictures you have and upload them during checkout.
Don’t worry, we don’t need much to get started.
Perfect for:
Aviators
Maintainers
Aficionados
I'll let the recipient customize it
Yours in 24 hours
Not sure about the details or on a tight schedule? Grab
a gift certificate and let the happy recipient customize
their model exactly how they want it to look.
Perfect for:
Family
Friends
Coworkers
Not a Fan of Flying Solo?
Go ahead and get your squadmates on board! Order at least 5 aircraft models and get a minimum 5% discount on each! Contact us for a personalized group order.
We can create custom airplane models of virtually any aircraft, from any country, era, or aviation category. Our team specializes in made-to-order custom aircraft replicas, including military aircraft, commercial airliners, private jets, helicopters, and historic planes. Every model is fully customized to your specifications, ensuring an accurate and personalized aviation replica.
Our custom airplane models are handcrafted from kiln-dried, solid mahogany wood, specifically red lauan, selected for its strength, stability, and longevity. Each model is hand-carved, molded, assembled, painted, and detailed entirely by hand, allowing for exceptional precision and museum-quality results.
Yes. We offer a rush production option for custom aircraft models, with select builds completed in as little as 6 weeks. After you approve the final post-production photos of your aircraft replica, allow approximately one additional week for protective clear lacquer finishing and delivery.
All custom aircraft models are produced in our dedicated manufacturing facility in the Philippines. Every model begins as a solid block of mahogany wood and is hand-carved from scratch, allowing us to produce custom airplane replicas in virtually any size or scale.
Absolutely. Customization is included at no extra cost. You can personalize your custom airplane model with pilot and crew chief names, tail numbers, nose art, squadron markings, logos, and even a custom display stand. Each model is designed to reflect your aircraft’s unique identity and history.
Yes. Once your custom aircraft replica is complete, we will email multiple high-resolution photos for your final approval. This allows you to review paint markings, insignia, tail numbers, proportions, and overall accuracy. After approval, a final protective lacquer coat is applied. Once this coating is added, changes can no longer be made.
Yes. Every custom mahogany airplane model includes a lifetime warranty against cracking, warping, yellowing, or fading. If any of these issues occur, we will repair or replace the model or refund your payment. We also repair or replace any damage that occurs during shipping.
If you are not completely satisfied with your custom aircraft model, we will work with you to make it right. Options include repairing the model, remaking the aircraft replica, or issuing a full refund. Our goal is to ensure every customer is confident and satisfied with their handcrafted airplane model.
Some examples of our crazy models
Any questions? get in Touch
Not sure about the details? Or looking for something extra customized?
Just drop us a line and we'll get back to you within 24 hours.
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