Custom Designed
Aircraft Patches

Aviator Gear manufactures custom military and aviation patches, including embroidered patches, PVC patches, Velcro‑backed patches, and morale patches. Each design is made for durability, accuracy, and consistent unit representation.

We work with active-duty military units, Air Force and Navy squadrons, Army and Marine Corps teams, Coast Guard units, aviation professionals, veteran organizations, and tactical groups that require high-quality custom patches for operational and ceremonial use.

Yes. You can design your own embroidered patch with custom thread colors, borders, backing options, and insignia details. Embroidered patches are a popular choice for military and aviation units because they provide a professional look that holds up on uniforms, flight suits, and gear.

Yes. Our embroidered patches are produced with high stitch density, reinforced borders, and quality thread to ensure long‑term wear on flight suits, uniforms, bags, and tactical equipment.

Yes. PVC patches are flexible, weather‑resistant, and designed to withstand moisture, abrasion, and demanding conditions. They maintain bold color and raised detail, making them ideal for tactical teams and high‑use environments.

Embroidered patches provide a traditional stitched look often preferred in aviation and squadron settings. PVC patches offer a modern appearance with enhanced durability and resistance to harsh environments. Both can be customized to match unit insignia and mission-specific artwork.

Yes. We offer hook‑and‑loop backing that allows patches to be easily attached and removed from uniforms, flight suits, and tactical gear. Velcro patches are ideal for teams that rotate insignia or need flexibility in daily wear.

Yes. We specialize in bulk orders for squadrons, deployments, training cycles, ceremonies, and reorders. Production ensures consistent sizing, accurate colors, and uniform quality across large quantities.

Yes. In addition to bulk orders, we support small-run custom patch production depending on design type and manufacturing method. Our team will help determine the most efficient option for your order size.

Custom morale patches showcase camaraderie, team culture, and pride. They are often lighter in tone but are made with the same quality and durability as standard military and aviation patches.

Production timelines vary depending on order size and design complexity. Each order follows a structured approval and manufacturing process to ensure accuracy, stitch clarity, and on-time delivery.

Yes. Our team reviews every custom military patch for correct insignia placement, approved color usage, consistent sizing, and professional layout standards. Precision is critical when producing patches that represent unit identity and heritage.

Yes. We maintain design consistency for reorders to ensure future patch runs match original specifications, including thread colors, dimensions, and border styles.

Aviator Gear focuses on professional-grade custom patch manufacturing built for real-world use. From embroidered squadron patches to durable PVC tactical patches, every order is handled with clear communication, reliable timelines, and production standards that reflect military and aviation professionalism.