Custom Squadron Caps

Our fully customizable caps are a great way to proudly display your squadron pride. With a variety of colors and styles; these custom hats are perfect for deployments, air shows, and reunions. Trucker hats, camo, and distressed designs are available. Our artwork services are always free of charge. Contact us today to get started!


3 Easy Steps...

Submit Your Design Ideas

Send your artwork or a rough draft of your design ideas to info@aviatorgear.com.

We Create Your Designs

We create a virtual mockup and show you how your cap will look with custom embroidery.

Quotation and Order Form

Once your custom cap design is approved, we provide a quote. Your hats ship in just 4 weeks!


  • 25 brushed cotton twill and microfiber fabric colors to choose from.
  • 14 embroidery locations with endless options. 12,000 anywhere stitches.
  • Choose from Unstructured, Lightly Structured, or Heavy Structure.
  • Different colors for top, bottom, and even the sandwich of the bill.
  • Trucker caps, Racing caps, Golf caps, even Performance fabrics available.

Description Price
48 Squadron Caps Starts at $16.00 ea
72 Squadron Caps Starts at $12.00 ea
144 Squadron Caps Starts at $10.00 ea