Your idea

Send us a rough sketch or an idea for your custom patch. That's all we need to get started!



Our creative team will turn your idea into a high-quality design and make it production ready.


Your custom patch

In just 4 weeks, your custom patch is ready! You can wear it proudly wharever you want.

see how patches
are made

At Aviator Gear, we take your creative design, and with the help of our experts, we produce a quality patch for you and your squadron that's truly one of a kind.

Watch the video

Authentic Navy NWU
Type III Patches

Embroidered with
Velcro Backing

Free Artwork and
Design Services

How it works

See how fast and easy it is to create
your custom patch


Contact Us

Start the process of creating your own custom patch by getting in touch with us. We don't really need much to start - a rough idea or sketch will do!


design approval

We'll get back to you within 4-5 days with a custom design and quote for your patch to approve. Email us back with any changes or additional requests.



Once you approve the design and quote, we will start production. In just 4 weeks, your patch will be ready and shipped to anywhere in the world.

We'll design and create your custom patches from scratch and to your
exact specifications. That's why the minimum order quantity is 50.

Thank you for
your service

We stand and salute all past and present officers
for their devotion, sacrifice, and bravery.
You are the heroes of our times. Thank you!

~ Aviator Gear Team

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Frequent Questions

The patch should be converted to a rectangular shape at 2.25" tall and 4" wide.

Yes, we can use Khaki color. We use Khaki color PMS 452

No, we will not replicate the camouflage pattern on the background of the patch. Our patches are embroidered and we do not offer the camo canvas background.

While the Bagby Green color may look different on the artwork we assure you that we are using PMS 399 thread color on the patch . (We can provide a sample of our actual NWU patch so you can see the actual threads we have for NWU types.)

4 colors are used for Navy NWU Type III Patches:

  • Bagby Green, PMS 399, Thread # 3719
  • Olive Drab, PMS 455, Thread # 3790
  • Khaki, PMS 452, Thread # 721
  • Black, Thread # 900

No, we do not offer rush / expedite orders at this time. We follow a very rigid timeline. Most orders can be completed and shipped in less than 6 weeks.

Please see an explanation of the timeline below (this doesn't include any changes / revisions on the artwork or sample patch)

  • 1 Week - Artwork Proof/li>
  • 1 Week - Sample Patch
  • 4 Weeks - Full Production
  • 1 Week - Shipping (2 Weeks for APO Addresses)

It is not mandatory to use all of the colors. However, most of the time three colors are being used (Bagby Green, Olive Drab and Black).

No, we are not allowed to use other colors. We follow official rules and guidelines for all of our patches.

We do not have any limit on design abilities.

Any questions? get in Touch

Send us some basic info about your patch,
and we'll be in touch within 24hr to discuss your custom design!

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